UNIVERSITY OF RUSE "ANGEL KANCHEV"
UNION OF SCIENTISTS - RUSE

Proceedings 2025

FRI-1.317-1-MEMBT-04

INFLUENCE OF DRAWING DIE GEOMETRY ON THE MECHANICAL PROPERTIES OF LOW-CARBON STEEL WIRES

Language: BGPages: 31–38

Eng. Ivan Iliev, PhD Student

Department of Materials Science and Technology University of Ruse

E-mail: iiivanov@uni-ruse.bg

Assoc. Prof. Danail Gospodinov, PhD

Department of Materials Science and Technology University of Ruse

ORCID: 0000-0002-8239-2321

E-mail: dgospodinov@uni-ruse.bg

Prof. Rossen Radev, PhD

Department of Materials Science and Technology University of Ruse

ORCID: 0000-0003-3856-5341

E-mail: rradev@uni-ruse.bg

Abstract: In this study, the influence of the die working angle and the degree of cross-sectional reduction during the cold drawing of low-carbon steel wires was analyzed with respect to their mechanical performance, while also considering the economic efficiency of the process. Experimental trials were carried out using two wire diameters- 2.80 mm and 4.10 mm-at die working cone angles of 12° and 16°, and reduction ratios of 17%, 23%, and 27%. The obtained results demonstrate that increasing both the reduction ratio and the working cone angle leads to higher tensile and yield strengths, accompanied by a decrease in ductility. Based on the analysis, the optimal die geometry parameters were identified, ensuring the most favorable mechanical properties and cost-effectiveness for wire production intended for nail manufacturing.

Keywords: wire, die, drawing, steel

REFERENCES

  • Avitzur, D. (1983). Metal forming: Processes and analysis. McGraw-Hill.
  • Trent, E. M. (2000). Metal cutting and tool wear. Butterworth-Heinemann.
  • Horvath, G. (2020). Effect of die geometry on the drawing stress of low-carbon steel wires. Journal of Materials Processing Technology, 284, 116-125.
  • Lee, J. M. (2021). Optimization of drawing angle and reduction ratio in wire drawing. Procedia Manufacturing, 50, 745-752.
  • Causton, R. J. (2010). Wire technology: Process engineering and metallurgy. Elsevier.
  • Tönshoff, H. K., Denkena, B., Brandt, D., & Krödel, A. (2000). Influence of lubrication on wire drawing tool wear. CIRP Annals, 49(1), 213-216.
  • Kumar, K. S. (2021). Tool wear behavior of tungsten carbide dies in multi-pass wire drawing. Wear, 486-487, 203045.
  • Makarov, S. D. (2022). Impact of lubrication and friction on die life in wire drawing. Metals, 12(8), 1294. ASTM International. (2022). ASTM A510/A510M - Standard specification for wire rods and coarse round wire, carbon steel. ASTM International.
  • Suliga, A. (2017). Assessment of die geometry and friction on mechanical properties of steel wires. Archives of Metallurgy and Materials, 62, 621-627. European Committee for Standardization (CEN). (2012). EN 10218-1:2012 - Steel wire and wire products - General. CEN.
  • Wang, Y., Zhang, H., & Liu, J. (2020). Finite element analysis of wire drawing die geometry and stress distribution. IOP Conference Series: Materials Science and Engineering, 906, 012033. International Organization for Standardization (ISO). (2020). ISO 16859-1:2020 - Metallic materials - Wire drawing - Determination of drawing conditions. ISO.
  • Wang, Z. M. (2019). Effect of reduction ratio on tensile properties in multi-pass drawing. Materials & Design, 178, 107870. International Organization for Standardization (ISO). (2019). EN ISO 6892-1:2019 - Metallic materials - Tensile testing - Method of test at room temperature. ISO.
  • Perez, R. (2023). Optimization of process parameters for low-carbon wire drawing. Metals and Materials International, 29, 654-662.
  • Suliga, M. (2018). Analysis of the influence of die geometry on steel wire drawing process. Journal of Materials Engineering and Performance, 27, 3409-3416.
  • Dziwulski, P. (2022). Experimental study of stress and strain distribution during wire drawing. Archives of Civil and Mechanical Engineering, 22, 1785-1798.
  • Geiger, M., Engel, U., & Kopp, R. (1998). Tribological and structural aspects of metal drawing. CIRP Annals, 47(1), 171-174.
  • Totten, G. E. (2019). Steel heat treatment handbook. CRC Press.
  • Verma, S., & Rao, P. S. (n.d.). Design and analysis of process parameters on multistage wire drawing process. [Unpublished manuscript].
  • Вичев, Л., Ламбрев, Д., & Дончев, Т. (1977). Производство на тел, телени изделия и въжета. [Учебник]. ASTM International. (n.d.). ASTM F1667 - Standard specification for driven fasteners: Nails, spikes, and staples. ASTM International. European Committee for Standardization (CEN). (n.d.). EN 14592 - Timber structures - Dowel- type fasteners - Requirements. CEN. European Committee for Standardization (CEN). (2019). EN 10025-2:2019 - Hot rolled products of structural steels - Technical delivery conditions. CEN.

Open paper as PDF